Ford Escort MK3 MK4 Service Repair Manual Covering: - General Maintenance - automated - Engine service / Repair - service / Repair - Brake system - Electrical system- Suspension - wiring - periodic lubrication - steering - cooling system - Fuel Injection / Fuel system - emission system - Heater / Air Conditional - Engine control system. 1991 1996 ford escort mercury tracer haynes repair manual.rar English: 264 MB: Escort MK V/a: 1991 - 1993 1991 1993 escort service manual.rar English: 10.2 MB: Escort MK V/b: 1991 1991 escort rs2000 2 0dohc 16v technical service training manual.pdf English: 15.7 MB: 73 Escort Orion. The Ford Escort is a small family car manufactured by the Ford Motor Company's European division between 1968 and 2003.The Escort name was also applied to several different designs in North America over the years (see Ford Escort (North America)). The first use of the Escort name was for a reduced specification version of the Ford Squire, a 1950s estate car version of the Ford Anglia 100E. Manual steering rack gaiters (pair): Ford Escort Mk1/Mk2, Fiesta Mk1/Mk2 & Capri Mk1/Mk2/Mk3 TSG3 No Tax, Each £12.46 Taxed, Each £14.95.
| Ford Escort MK3 MK4 Service Repair Manual |
Covering:- GeneralMaintenance-automated-Engineservice /Repair-service /Repair-Brakesystem -Electricalsystem-Suspension -wiring-periodiclubrication-steering-cooling system-FuelInjection/Fuelsystem -emissionsystem -Heater/AirConditional-Enginecontrol system-chassis/Body-Restraintsystem -interior- differential/Drive-Axle
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Index
A
Accelerator pedal - 4A•6, 4B•5, 4C•3, 4D•2
Acknowledgements - 0•4
Aerial - 12•14, 12•15
Air bags - 0•5
Air Charge Temperature (ACT) sensor -
4C•5, 4D•4
Air cleaner - 1•21, 4A•3, 4A•4, 4B•5, 4C•3,
4D•2
Air inlet system - 4D•2
Alternator - 1•16, 5A•3
Amplifier module - 5B•9
Anti-lock Braking System - 9•15
Anti-roll bar - 10•6, 10•11
Antifreeze mixture - 1•20
Asbestos - 0•5
Automatic choke unit - 4A•9
Automatic transmission - 1•18, 1•19,
7B•1 et seq
Auxiliary air device - 4B•7
Auxiliary lamp - 12•6
Auxiliary warning system - 12•10
Axle tube - 10•11
B
Balance control joystick - 12•4, 12•5
Battery - 0•15, 5A•2, 5A•3
Beam alignment - 12•8
Bellows - 8•2, 8•3, 10•12
Bi-metal housing - 4A•9
Big-end bearings - 2A•14
Bleeding braking system - 9•10, 9•19
Body corrosion - 11•2
Body damage - 11•2, 11•3
Bodywork and fittings - 11•1 et seq
Bodywork repairs - 11•3
Bonnet - 11•5
Booster battery (jump) starting - 0•7
Boot lid - 11•12, 11•14
Bosch K- and KE-Jetronic mechanical fuel
injection systems - 4B•1 et seq
Brake fluid - 0•13, 1•9, 1•24
Braking system - 0•13, 9•1 et seq
Breakerless ignition - 5B•2, 5B•4, 5B•7
Bulbs - 12•5, 12•6,
Bumpers - 11•4
C
Cables - 4A•6, 4B•5, 4C•3, 4D•2, 6•2, 7B•5,
9•9, 11•5, 12•9
Calipers - 9•4
Cam followers - 2A•16, 2B•20
Camshaft - 2A•16, 2B•8, 2B•20
Capacities - 1•3
Carbon canister - 4E•5
Carburettor fuel system - 4A•1 et seq
Catalytic converter - 4C•2, 4E•7
Central (single-point) Fuel Injection (CFI)
system - 4C•1 et seq
Central locking - 11•13
Centre console - 11•19
Centre pillar trim panels - 11•20
Charge air temperature sensor - 4B•10
Choke control cable - 4A•6
Choke knob warning lamp - 12•7
Choke unit - 4A•8, 4A•9, 4A•11, 4A•13
Cigar lighter - 12•9
Circuit breakers - 12•3
Clock - 12•7, 12•9, 12•10
Clutch - 6•1 et seq
CO emissions (mixture) - 1•9
Coil - 5B•5, 5B•10
Cold start valve - 4B•6
Computer unit - 12•10
Condenser (contact breakers) - 5B•4
Connecting rods - 2A•8, 2A•14, 2B•13
Contact breaker ignition system - 1•11,
1•17, 5B•2, 5B•3, 5B•6
Contents - 0•2
Control relay - 11•13
Conversion factors - REF•2
Coolant - 0•12, 1•20
Coolant warning switch - 12•11
Cooling, heating and ventilation systems -
3•1 et seq
Courtesy lamp - 12•4, 12•6
Cowl side trim panel - 11•20
Crankcase - 2A•15, 2B•20
Crankcase emission control - 1•22, 4E•2,
4E•5
Crankshaft - 2A•7, 2A•14, 2B•8, 2B•19
Cylinder bores - 2A•14, 2B•19
Cylinder head - 2A•6, 2A•16, 2B•9, 2B•20,
2B•21
D
Dents in bodywork - 11•2
Differential side gear oil seals - 7A•5
Dimensions - REF•1
Direction indicator lamp - 12•5, 12•7
Discs - 9•4
Distributor - 1•11, 5B•6
Distributorless ignition system (DIS) -
5B•3, 5B•4, 5B•6, 5B•10
Door trim panels - 11•21
Doors - 11•6, 11•7, 11•8, 11•9, 11•10,
11•13, 11•14, 12•5
Downshift linkage - 7B•3, 7B•4
Drivebelts - 1•16, 9•16
Driveshafts - 1•19, 8•1 et seq
Drivetrain - 1•19
Drums - 9•8
E
E-DIS 4 module - 5B•10
Earth fault - 12•2
EEC IV module - 4C•6, 4D•4, 5B•10
Electrical system - 12•1 et seq
Electro-magnetic pressure actuator - 4B•9
Electronic Fuel Injection (EFI) system -
4D•1 et seq
Electronic modules - 5B•10
Electronic Spark Control (ESC II) module -
5B•9
Emblems and mouldings - 11•18
Engine - 2A•1 et seq, 2B•1 et seq
Engine Coolant Temperature (ECT) sensor
- 4C•5, 4D•4, 5B•10
Engine management and emission system
- 4C•2
Engine oil - 0•12, 0•16, 1•8
Engine speed sensor - 5B•10
Environmental considerations - REF•4
ESC module - 5B•9
Exhaust emission - 0•14, 4E•2, 4E•7
Exhaust manifold - 1•10, 4E•4
Exhaust system - 1•17, 4E•4
Exterior fittings - 11•18
REF•24 Index
F
Facia - 11•21
Fan - 3•2, 3•6
Fast idle speed - 4A•10, 4A•11
Fault finding - 5A•2, 12•2, REF•12 et seq
Flywheel - 2A•15, 2B•19
Foglamp - 12•3, 12•4, 12•6
Folding roof - 11•16, 11•17
Ford VV carburettor - 4A•8, 4A•9
Fuel accumulator - 4B•5
Fuel computer - 12•7, 12•10
Fuel cut-off (inertia) switch - 4C•6
Fuel distributor - 4B•7
Fuel evaporative emission control - 4E•2,
4E•5
Fuel filter - 1•23
Fuel flow sensor - 12•10
Fuel gauge - 12•9
Fuel-injection control module - 4B•9
Fuel injectors - 4B•6, 4C•4, 4D•3
Fuel level sensor unit - 12•11
Fuel pressure regulator - 4B•8, 4C•3, 4D•2
Fuel pump - 4A•4, 4A•5, 4B•5, 4C•3, 4D•2
Fuel tank - 4B•5, 4C•3, 4D•2
Fuel trap - 4E•7, 5B•10
Fuses - 12•3
G
Gaskets - 2A•15, 2B•20
Gearchange mechanism - 7A•2, 7B•4, 7B•5
Gearchange selector shaft oil seal - 7A•5
Glossary of technical terms - REF•19
Glove compartment - 11•20, 12•6, 12•7
Graphic equaliser - 12•13
Grille - 11•5
H
Handbrake “ON” warning lamp switch - 9•15
Handbrake - 9•8, 9•9, 12•4
Handbrake lever - 9•9
Handles - 11•8
Hazard warning switch lamp - 12•6
Headlamp - 12•5, 12•7, 12•8, 12•12, 12•13
Heated Exhaust Gas Oxygen (HEGO)
sensor - 4C•5, 4E•7
Heated rear window - 12•4
Heated windscreen - 12•4
Heater - 3•7, 3•8, 12•4, 12•5, 12•6, 12•7
Hinges - 1•19
Horn - 12•11
Hub bearings - 10•4, 10•8
Hydraulic pipes and hoses - 9•13, 11•18
Hydraulic rams - 11•17
Hydraulic system - 9•10, 9•19
I
Idle mixture - 1•9
Idle speed - 1•9, 4A•10
Idle speed compensator - 4B•10
Idle Speed Control Valve (ISCV) - 4D•3
Ignition switch - 5A•6, 12•4
Ignition systems - 1•11, 5B•1 et seq
Ignition timing - 1•14
Inlet manifold - 4E•3
Inner constant velocity joint bellows - 8•2
Instrument panel - 1•19, 12•8, 12•9
Intercooler - 4B•12
Introduction to the Ford Escort - 0•4
J
Jacking - REF•5
Jump starting - 0•7
K
Knock sensor - 4C•5
L
Lamps - 12•6, 12•7, 12•8, 12•11
Light laden valve - 9•13
Load apportioning valve - 9•18
Load space lamp - 12•4, 12•6, 12•7
Load space trim panel - 11•21
Locks - 1•19, 10•13, 11•5, 11•8, 11•12
Loudspeakers - 12•4, 12•5, 12•13, 12•14
Lower arm - 10•5, 10•10
Lubricants and fluids - 0•16
M
Main bearings - 2A•14
Maintenance - bodywork and underframe -
11•1
Maintenance - upholstery and carpets - 11•2
Maintenance schedule - 1•4
Manifold Absolute Pressure (MAP) sensor -
4C•5, 4D•4
Manifolds, exhaust and emission control
systems - 4E•1 et seq
Manual transmission - 1•18, 7A•1 et seq
Master cylinder - 9•11
Mirrors - 11•10, 11•14, 11•15, 11•19, 12•5
Mixture (CO) adjustment potentiometer -
4D•4
Mixture adjustment - 1•9, 4A•10
MOT test checks - REF•8
Mountings - 2A•8, 2A•9, 2B•14
N
Number plate lamp - 12•6
O
Oil and filter - 0•12, 1•8
Oil cooler - 2B•25
Oil pump - 2A•9, 2A•15, 2B•19
Oil seals - 2A•7, 2A•15, 2B•8, 2B•20, 7A•5
Open-circuit - 12•2
Outer constant velocity joint bellows - 8•3
P
Pads - 1•14, 9•2, 12•11
Panel illumination and warning lamp bulbs
- 12•9
Parcel shelf - 11•19
Pedals - 4A•6, 4B•5, 4C•3, 4D•2, 6•2, 9•14
Pillar trim panel - 11•20
Pistons and rings - 2A•8, 2A•14, 2A•16,
2B•13, 2B•19, 2B•21
Plastic components - 11•3
Ported vacuum switch - 4E•7
Power-operated folding roof - 11•16, 11•17
Pressure regulating valve - 9•12
Printed circuit - 12•9
Programmed electronic ignition - 5B•2,
5B•3, 5B•4, 5B•8
Q
Quarter trim panel - 11•20
Quarter window - 11•12, 11•15
Ford Escort Mk3 Manual Automatic
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